Showing posts with label Fabri-Tek. Show all posts
Showing posts with label Fabri-Tek. Show all posts

Thursday, January 10, 2013

The world is changing, let's go along for the ride.



Post Military Service Continued
 
During the next two years I had to learn the chemical composition of ferrite powder, the art of 'pressing' the cores, kiln firing them, cooling them and then look at all the data. Any minute change created havoc on the acceptance rate of the mass of cores. At the time I took charge of the Quality Control section of Fabri-Tek, the acceptance rate of good vs bad cores finished was less that 50% in the testing department. Once the cores were tested and the bad ones ejected, the vials full of 'good' cores came to my department. We would still reject approximately 10% of the vials if more than 7 out of 100 proved defective. In retrospect we produced millions of cores just to have enough good ones for a single computer. Memory in those days were measured in 4 kilo bytes increments not in megabytes or giga bytes as today.
My research into all facets of production led me to find changes that were tremendous boosts to the reliability of memory cores. When I finally stumbled upon the holy grail we upped the acceptance rate at the testing level to above 90% and the failure rate in QC to less than 1%. We applied for a patent and received one. Only it was in the name of Fabri-Tek since we all signed contracts with the company, just for matters such as these. Reliablitity was not the only facet I experimented with. Size and speed was just as critical. It is here that I must make some changes to my previous posting. Last night I typed the numbers as fast as I could remember them without going to my spec sheet. Tonight I want to correct that In 1958, Fabri-Tek created the first memory core that actually contained a lettering and numbering system.The A5080 was a core that was 50 mil. in diameter and had a speed of 1 micro second. This meant that the 80 was not really true. When I arrived at Fabri-Tek they had moved past the A through the B3050 to the C2530. As I studied the memory core they introduced their latest D1820. This core literally looked like a piece of fly speck (if you know what I mean). After my experimenting andhaving our first automatic press build for us in France we were able to press the E1418. 1 mil in size and an access speed of0.125 micro seconds. The A core cost $1.00 to produce. The E core just $0.01 per unit. The largest facture in this was the acceptance ratio of the core vs the rejection rate.
We had made giant steps but we were still playing with cores. In the mean time other companies tried other means for memory. The most promising one was 'THIN FILM'. Ultimately it did not last long because of the complexity of producing it. Then one day in 1970, while we were at a meeting of Department Manager, looking over the blue prints of our new manufacturing plant in Fort Washington, Pa, Fabri-Tek's president made the announcement that all plans for a new building were to be put on hold because a couple of scientist in New Jersey had come up with a new mousetrap, a 'Chip' that was designed to be better, smaller in size yet larger in capacity and spell the end for our technology.
 
Now I don;t give up easily and so I began to look into this new product. It was so radical that is was hard for us old timers to understand it completely. At that moment I became a 'Conspiracy" advocate and I have not stopped since then. Many of the things we used then and now have a history of development, enhancement and ultimately leading to new products. Chips, the microwave oven, memory metal and others throw these theories out of the window.
 
This brings me forward some 4 decades and things have not changed. Technology now changes almost every 6 months. Most of the new gadgets are based on previous ones just made better and with more mind bogglers.
 
And so I was left behind like many hundreds of us were. I made several attempts to catch up, but as I got older and younger and younger people outshone me. I knew it was time to stop the madness and just be happy with what I had.
 
We now have texting, video messaging , Facebook, tweeter, you tube, Skype,  Google, googling and now Google+, URL: plus.google.com. This new endeavor was launched to be the next Facebook. It is not based on text but video connections to friends and face to face conversations. Google allowed outside programmers to play with Google Plus and along came "Hang Ten"
 URL: plus.google.com/hangten
 
Hang ten is a means of having a corporate size video conferencing at no cost (not taking into consideration that a web camera, and audio devices are needed) The latest innovation is to have scheduled broadcasts by persons having special subject matters.
 
This is were I come in again. I'm in the process in starting my own channel on Hang Ten with the subject matter at this time being writing, publishing and marketing novels. I will keep everyone informed when we go on the air for the first time. I'm trying to encourage my Facebook Friends to come on board but as expected of the 146 friends I claim only 5 answered me and only one said yes. Makes you wonder who really is your friend. I grant you other than through photos I can't tell you what my friends look like nor have I heard their voices. Or most of all if they are who they say they are. Food for Thought. If you have any interest please get in touch with me. Would love to have you and most of all I can call you my friend and mean it.
'Til later. Stay strong and smile, we will prevail. God Bless you.

Wednesday, January 9, 2013

The sky is not falling but the world is changing.

 
 
Post Military Years


Excuse me while I pull up my soap box a little closer to the microphone, take a sip of water, get my mind in gear and let the words roll off my tongue. Now, I am not one of those conspiracy theory nuts, but some things get me to wonder what has had a hand in it to make it this way.

When I finished my days in the Air Force of these here United States of America, I left with a plan, a plan that was so tight there was no room to wiggle. I came home, chilled a few days and listened to my family bitching because I was still unemployed and finally hit the pavement. I think even my car knew where we were headed to. When I arrived at my future place of employment, I looked in the mirror, checked myself out and took the most important steps in my life. Once in the building the Personnel Director, as he was known at the time, handed me an application, offered me a pencil but I took my pen out of my jacket pocket, sat down and did my thing. I filled out every question completely. Something I had learned in the service: Leave no stone unturned. That's what gave me my Top Secret clearance so fast. When I was all done, I walked to the receptionist and handed her my paperwork. She instructed me to take a seat until the Director looked over my application and called me into his office. Nothing different between civilian life and the military: Hurry up and wait. After sitting there for some time and growing older, the Director came out, sat down on the sofa next to me and had one question."Son", he said, " it says here in Question One that you are not a US Citizen?" "Yes Sir", was my reply. He looked at me and said: "I'm sorry but I cannot hire you. We work mainly for the Department of Defense and are only allowed to hire citizens." I looked at him dumbfounded, pulled myself together and spoke. " Sir, I don't mean to blow my own whistle, but I probably know your equipment better than anyone in here. I have worked and used all of your systems. I have send your company numerous technical changes to your equipment that was then incorporated into the system, and you can't hire me?' He shook his head, thanked me for coming, stood up and walked back to his office. Well my plan was shattered, maybe I should have had a back-up plan. If this happens, walk away go to the Russian Embassy and offer your services to them. They don't care what citizenship you have, only the information.

But I am a Patriot, I love my adopted country no matter what happens and I will find another street paved with gold that has my name on it. And so I went to the unemployment office. In those days they actually had a veteran working there that would help people like me. The old chap convinced a former grunt to give me a job in his company and so my janitorial career started with Fabri-Tek, Inc. They manufactured  memory that went into computers that took up a whole room. That, however did not concern me. I was in charge of emptying the trash, sweep the floors and mop when necessary. Oh, and don't forget to make sure those sanitary napkin holders in the Ladies Toilet are full. Unbeknown  to the company I did empty the trash cans, but I did not put the trash into the dumpster. Well, not the same day. During my breaks (remember in the 60's the laws said that you had to have a 10 minute break twice a day, plus lunch) I would take the papers, read them and sort them by importance. See, I was going to Fabri-Tek College on a scholarship from Fabri-Tek. Now you're asking yourself: "Why". Well, you never know when somebody leaves and they need someone else to step into his slot. Problem was the company was so good, no-one wanted to leave. So I had to create a hardship for someone and I soon found my candidate. In retrospect I must say this, I was always taught to give the company their money's worth of work. Our Quality Control Manager was not of the same opinion. Because of his lack of enthusiasm, shipment went out late, which cost the company precious dollars. I made it my mission to cause this individual to quit and me take his spot. Took me six months.

I had arrived where I wanted to be. Work is work, the product was new to me. I had worked with electron or vacuum tubes, some transistors, diodes, resistors and capacitors. Plus of course transformers in various sizes depending on the equipment you worked on. Now I no longer worked with many of these components other than in the testers used to evaluate our product in a pass or fail scenario. Fabri-Tek manufactured ferrite memory cores. What drove the electronics industry was speed. In the Air Force we know that a delay of seconds making an enemy on radar could cost us our life. When I was the janitor, Fabri-Tek produced the A6080 core. This stood for a core that took on a size of .00060 inches and had a speed supposedly of 80 nano seconds. In actuality it was much slower. We employed mechanical presses bought as scrap from Bayer Aspirin Company to press the ferrite powder into donut shaped cores. It was the job of my department to sample test the finished product and if passed our standards the cores would be on their way to Hong Cong, a British Colony at that time. Here they were strung with 4 wires in a plane 64 rows by 64 columns. This required 4096 cores. Hence it became known as a 4K memory plane.

Are you bored yet reading all this jargon? Well, I was. So I created myself a new job. Product Development. I took a small corner in my Quality Control shop and became R&D.

Tomorrow I will continue the purpose of this lecture as it pertains to not only myself but also to each of you every day in your life.